Anti-Blinding Orange PU Screen Panel 1.0mm for Iron Ore

Anti-Blinding Orange PU Screen Panel 1.0mm Mesh Ideal for Iron Ore Concentrate

Huatao-style PU stack sizer screens are a direct replacement for Derrick Polyweb panels, designed for seamless integration with 2SG48-60W-5STK machines. Their 0.1–5.0mm mesh options (with 0.3mm and 0.5mm as popular choices) cater to fine gold sand and iron ore concentrate screening. The quick-clamp installation system cuts replacement time to under 15 minutes, minimizing operational pauses.

1) Product Description‌ of Anti-Blinding Orange PU Screen Panel 1.0mm Mesh Ideal for Iron Ore Concentrate

The 0.075mm aperature High-Efficiency Polyurethane Urethane Screens‌ working 6-12 months are designed to withstand the rigorous demands of mining operations. Made from high-quality polyurethane, these screens offer exceptional durability and wear resistance. They are ideal for separating and sizing minerals, aggregates, and other materials in mining and quarry applications.

2) Specification of Anti-Blinding Orange PU Screen Panel 1.0mm Mesh Ideal for Iron Ore Concentrate

3) HUATAO focus to supply Anti-Blinding Orange PU Screen Panel 1.0mm Mesh Ideal for Iron Ore Concentrate

Constructed from abrasion-resistant polyurethane, these screens offer 4–10x the service life of metal meshes, even in continuous wet sieving. Their color-coded design (orange for fine, red for coarse) simplifies grade management, while the anti-blinding properties ensure consistent performance with clay-rich materials. Certified by SGS, they meet strict industry standards for particle separation accuracy.

4) Images of Polyurethane Fine Screen Mesh include:

A close-up of the Polyurethane screen Mesh hooks showing :

A photo of the Polyurethane Fine screen Mesh in use in a slica Sand application.

5) Factory Production Processing of High-Performance Urethane Screen panels

The manufacturing of high-frequency polyurethane screen mesh involves advanced techniques to ensure precision, durability, and optimal performance. Below is a detailed overview of the production workflow:

1. Material Preparation:
    High-grade polyurethane raw materials, including pre-polymers and curing agents, are meticulously selected based on abrasion resistance and 

    elasticity requirements. Additives such as UV stabilizers and anti-aging agents are blended to enhance longevity in harsh environments.

2. Mold Design & Fabrication:
    Precision CNC-machined molds are crafted from stainless steel or aluminum, incorporating the exact aperture geometry (e.g., 0.045mm

    wedge-shaped slots). Mold surfaces are polished to a mirror finish to ensure smooth demolding and dimensional accuracy.

3. Casting & Curing:

    The liquid polyurethane mixture is vacuum-degassed to eliminate air bubbles.

     It is then poured into preheated molds and subjected to controlled-temperature curing (80–120°C) in hydraulic presses. This step ensures

    uniform density and structural integrity.

    Post-curing thermal treatment further enhances tensile strength and chemical resistance.

4. Demolding & Trimming:
    Cured screens are carefully demolded, and excess flash is removed using laser trimming or precision cutting tools. Edge sealing is applied to    

    prevent delamination during high-frequency vibrations.

5. Quality Control:

    Aperture Verification: Laser scanners measure aperture sizes (e.g., 0.045mm ±0.005mm) and open area ratios (35%–40%).

    Durability Testing: Simulated high-frequency vibration cycles (up to 3,600 RPM) assess fatigue resistance.

    Material Certification: Shore hardness (85–95A), tear strength, and chemical compatibility are validated per ISO 9001 standards.

6. Surface Treatment (Optional):
    Anti-static coatings or custom-colored finishes are applied for specific industrial requirements, such as explosive environments or visual

    inspection needs.

7. Packaging & Logistics:
     Screens are packed in moisture-proof, shock-absorbent materials and labeled for traceability. Custom sizes and OEM branding are

     accommodated seamlessly.

HUATAO Hot-Selling Polyurethane Product List as below: