Orange High-Wear PU Screen Panel 0.5mm Mesh for Wet Sieving

Oranage color High-Wear PU Screen Panel 0.5mm Mesh with 8x Longer Life in Wet Sieving

Polyurethane fine screen panels redefine efficiency in fine particle separation, with mesh sizes ranging from 0.045mm to 8.0mm. Made from dense polyurethane (1.25g/cm³), they offer a 35–40% open area—balancing throughput with precision. Their orange hue (or red for coarse grades) simplifies inventory management, while edge reinforcement via galvanized steel framing enhances structural stability during high-frequency vibration.

1) Product Description‌ of Oranage color High-Wear PU Screen Panel 0.5mm Mesh with 8x Longer Life in Wet Sieving

The 0.075mm aperature High-Efficiency Polyurethane Urethane Screens‌ working 6-12 months are designed to withstand the rigorous demands of mining operations. Made from high-quality polyurethane, these screens offer exceptional durability and wear resistance. They are ideal for separating and sizing minerals, aggregates, and other materials in mining and quarry applications.

2) Specification of Oranage color High-Wear PU Screen Panel 0.5mm Mesh with 8x Longer Life in Wet Sieving

3) HUATAO focus to supply the Oranage color High-Wear PU Screen Panel 0.5mm Mesh with 8x Longer Life in Wet Sieving

In wet sieving, these panels last 3–8 times longer than traditional wire meshes, thanks to their resistance to moisture and chemical corrosion. They’re compatible with Derrick Stack Sizers (models like TH48-30 and TH56-42) and other industrial screens, featuring a quick-clamp system for rapid replacement. Whether screening iron ore concentrate or quartz sand, their low noise operation (20% quieter than metal) improves workplace conditions, while minimal maintenance needs cut long-term costs.

4) Images of Polyurethane Fine Screen Mesh include:

A close-up of the Polyurethane screen Mesh hooks showing :

A photo of the Polyurethane Fine screen Mesh in use in a slica Sand application.

5) Factory Production Processing of High-Performance Urethane Screen panels

The manufacturing of high-frequency polyurethane screen mesh involves advanced techniques to ensure precision, durability, and optimal performance. Below is a detailed overview of the production workflow:

1. Material Preparation:
    High-grade polyurethane raw materials, including pre-polymers and curing agents, are meticulously selected based on abrasion resistance and 

    elasticity requirements. Additives such as UV stabilizers and anti-aging agents are blended to enhance longevity in harsh environments.

2. Mold Design & Fabrication:
    Precision CNC-machined molds are crafted from stainless steel or aluminum, incorporating the exact aperture geometry (e.g., 0.045mm

    wedge-shaped slots). Mold surfaces are polished to a mirror finish to ensure smooth demolding and dimensional accuracy.

3. Casting & Curing:

    The liquid polyurethane mixture is vacuum-degassed to eliminate air bubbles.

     It is then poured into preheated molds and subjected to controlled-temperature curing (80–120°C) in hydraulic presses. This step ensures

    uniform density and structural integrity.

    Post-curing thermal treatment further enhances tensile strength and chemical resistance.

4. Demolding & Trimming:
    Cured screens are carefully demolded, and excess flash is removed using laser trimming or precision cutting tools. Edge sealing is applied to    

    prevent delamination during high-frequency vibrations.

5. Quality Control:

    Aperture Verification: Laser scanners measure aperture sizes (e.g., 0.045mm ±0.005mm) and open area ratios (35%–40%).

    Durability Testing: Simulated high-frequency vibration cycles (up to 3,600 RPM) assess fatigue resistance.

    Material Certification: Shore hardness (85–95A), tear strength, and chemical compatibility are validated per ISO 9001 standards.

6. Surface Treatment (Optional):
    Anti-static coatings or custom-colored finishes are applied for specific industrial requirements, such as explosive environments or visual

    inspection needs.

7. Packaging & Logistics:
     Screens are packed in moisture-proof, shock-absorbent materials and labeled for traceability. Custom sizes and OEM branding are

     accommodated seamlessly.

HUATAO Hot-Selling Polyurethane Product List as below: