0.045~8.0mm Slot Size PU Screen Mesh OEM For Coal Washing Plant

0.045~8.0mm Slot size of PU Screen Mesh used for coal washing plant

Designed to achieve micron-level separation efficiency, our vibration-enhanced polyurethane Screen mesh employs 0.045mm (325 mesh) precision apertures tailored for silica-rich materials like quartz sand and industrial glass precursors. By integrating specialized polymer compounds with high-speed oscillation systems, this solution maintains over 97% operational efficiency across abrasive conditions while preventing aperture obstruction. The tapered slot geometry actively channels particle flow, enabling uninterrupted wet/dry processing cycles. Featuring a 35-40% free surface area and 85-95 Shore A resilience, it delivers 5- 10x greater durability than metallic alternatives alongside 25%+ capacity improvements in mineral processing workflows.

Technical Profile

Pore Dimensions: 0.045mm (325 mesh) to 8.0mm adjustability

Composite Material: Reinforced polyurethane with wear-resistant additives

Operational Thermal Range: -4°F to 176°F (-20°C – 80°C)

System Integration: can Compatible with Derrick®-pattern high-G vibrating decks

Industrial Implementation: Coal beneficiation, vitreous silica refinement, raw glass material preparation

This engineering innovation combines anti-fatigue molecular architecture with hydrodynamic optimization, making it ideal for continuous processing of abrasive particulates in energy and construction material sectors.

HUATAO guarantees rapid customization and delivery within 10-15 working days. Our screen mesh undergoes rigorous ISO-certified quality testing to ensure consistency and durability, backed by 24/7 technical support.

1) Product Description‌ of 0.045mm Aperture size of Polyurethane Screen Mesh for Quartz Sand:

The Durable 0.045mm Aperture size of Polyurethane Screen Mesh for Quartz Sand for Mining are designed to withstand the rigorous demands of mining operations. Made from high-quality polyurethane, these screens offer exceptional durability and wear resistance. They are ideal for separating and sizing minerals, aggregates, and other materials in mining and quarry applications.

2) Specification of of 0.045mm Aperture size of Polyurethane Screen Mesh for Quartz Sand:

3) HUATAO focus to supply the Durable Polyurethane Screen Mesh

As a leading manufacturer of mining screens, HUATAO offers the Durable Polyurethane Screen Mesh with a commitment to quality, reliability, and customer satisfaction. Our screens are designed for maximum efficiency and longevity, ensuring cost-effective solutions for your mining operations. With fast delivery and exceptional service, HUATAO is your trusted partner in mining equipment.

4) Images of Polyurethane Screen Mesh include:

A close-up of the Polyurethane screen Mesh hooks showing :

A photo of the Polyurethane screen Mesh in use in a Quartz Sand application.

5) Factory Production Processing of Polyurethane Screen Mesh

The manufacturing of high-frequency polyurethane screen mesh involves advanced techniques to ensure precision, durability, and optimal performance. Below is a detailed overview of the production workflow:

1. Material Preparation:
    High-grade polyurethane raw materials, including pre-polymers and curing agents, are meticulously selected based on abrasion resistance and 

    elasticity requirements. Additives such as UV stabilizers and anti-aging agents are blended to enhance longevity in harsh environments.

2. Mold Design & Fabrication:
    Precision CNC-machined molds are crafted from stainless steel or aluminum, incorporating the exact aperture geometry (e.g., 0.045mm

    wedge-shaped slots). Mold surfaces are polished to a mirror finish to ensure smooth demolding and dimensional accuracy.

3. Casting & Curing:

    The liquid polyurethane mixture is vacuum-degassed to eliminate air bubbles.

     It is then poured into preheated molds and subjected to controlled-temperature curing (80–120°C) in hydraulic presses. This step ensures

    uniform density and structural integrity.

    Post-curing thermal treatment further enhances tensile strength and chemical resistance.

4. Demolding & Trimming:
    Cured screens are carefully demolded, and excess flash is removed using laser trimming or precision cutting tools. Edge sealing is applied to    

    prevent delamination during high-frequency vibrations.

5. Quality Control:

    Aperture Verification: Laser scanners measure aperture sizes (e.g., 0.045mm ±0.005mm) and open area ratios (35%–40%).

    Durability Testing: Simulated high-frequency vibration cycles (up to 3,600 RPM) assess fatigue resistance.

    Material Certification: Shore hardness (85–95A), tear strength, and chemical compatibility are validated per ISO 9001 standards.

6. Surface Treatment (Optional):
    Anti-static coatings or custom-colored finishes are applied for specific industrial requirements, such as explosive environments or visual

    inspection needs.

7. Packaging & Logistics:
     Screens are packed in moisture-proof, shock-absorbent materials and labeled for traceability. Custom sizes and OEM branding are

     accommodated seamlessly.

HUATAO Hot-Selling Polyurethane Product List as below: