Cost-Effective Rubber Screen Panels: Boost Mining Efficiency by 30% vs. Trellex

In mining screening operations, traditional metal screens often become a bottleneck—plagued by clogging, breakage, and misalignment, leading to frequent downtime and soaring maintenance costs. Huatao Group’s HT series rubber screen panels offer a game-changing solution, engineered to address these pain points while delivering superior performance.

Crafted with a patented composite rubber formula (Shore hardness A 65 ± 5), these panels boast a tear strength of ≥25MPa and an elastic modulus 40% higher than conventional alternatives. Their innovative structure includes an embedded manganese steel skeleton (with customizable thickness of 8–15mm) and a trapezoidal aperture design, which achieves an open area ratio of 28–45%. Edge reinforcement further extends their service life by three times, making them a durable choice for heavy-duty applications.

1. Superior Material Performance

   The proprietary rubber blend ensures flexibility and toughness, resisting wear even when processing abrasive materials like coal, iron ore, and aggregates. Lab tests confirm their resilience: tensile strength meets or exceeds industry standards, while low abrasion loss guarantees long-term reliability.

2. Structural Innovations

   The embedded manganese steel skeleton enhances stability, preventing warping or misalignment during high-vibration screening. The trapezoidal apertures minimize clogging—critical for handling sticky materials—reducing the need for frequent shutdowns.

3. Customizable Specifications

   Tailored to diverse needs, these panels offer:

   • Aperture sizes: 3–50mm
   • Thickness: 20–50mm
   • Shore hardness: 65–75
   • Installation options: Module connection or hooks
4. Wide Applications

   Ideal for vibrating screens in coal plants, drum screens for gold ore classification, and scalping screens in iron ore and aggregate production. They outperform metal screens by 30% in efficiency, directly boosting overall production capacity.

• Reduced Downtime: Anti-clogging design minimizes cleaning stops.
• Cost Savings: Longer lifespan (triple that of standard screens) cuts replacement costs.
• Efficiency Gains: 30% higher throughput compared to traditional metal mesh.

For mining operations seeking to optimize screening performance while lowering costs, Huatao’s rubber screen panels deliver a proven, profitable solution.

Contact Annie Lu at annie.lu@huataogroup.com or +86 18032422676 (WhatsApp/WeChat) to learn more.

Contact us ↓

Annie Lu

Huatao Group

annie.lu@huataogroup.com

Mobile: 0086 18032422676 ( Whatsapp/Wechat/Viber)

https://wa.me/008618032422676

Web:www.tufflexscreen.com

www.huataoscreen.com

www.puscreenpanel.com

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